Customer Demand Management

Forecast Orders

The intended use for the Customer Demand Management (Planning) system is to handle all Forecast information sent in through EDI from customers. This forecast information can be used for material and/or production planning. You can use information found in the TrueAuto Planning file by printing reports, creating exports, or if needed, preparing ASNs. When Trading Partners send forecast data via EDI, TrueAuto generally separates orders into Forecasted Orders and Firm Orders.

As releases from Trading Partners are processed, forecasted orders are transferred to the Planning file, and firm orders are transferred to the Firm Orders file. In general, you cannot ship against forecasted orders, however, Firm Orders must be shipped. Each Trading Partner has a preset way of handling orders: whether they are routed to the Planning file or routed to the Firm Orders file. You can choose to make modifications to this routing based on your needs. Contact the TrueAuto Support team if you are interested in changing the way that data is routed.

Work with Forecast Orders

1.    On the Customer Demand Mgt menu, click Forecast Orders.

 TIP   Use the Filter panel to search for forecast orders.

2.    On the Customer Forecast Orders screen, click the forecast that you want to view.

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3.    Select the General, SHIP/DELV DATE REVIEW, MISCELLANEOUS, or History tabs to view the corresponding details.

General tab

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SHIP/DELV DATE REVIEW tab

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MISCELLANEOUS tab

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HISTORY tab

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Work with MISCELLANEOUS

To view and print an incoming EDI document 

1.    Click the Document Ref Number link.

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2.    On the Incoming Document window, click the EDI button.

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The EDI window displays the raw EDI for the selected incoming document.

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3.    On the Incoming Document window, click the Print icon.

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The Incoming Document is displayed in a new window.

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 Note   For more information, refer to Incoming Documents.

Work with History

To view Planning History

This feature displays all the processing that has occurred to a forecast order. After you save the changes made to a forecast order, the previous forecast order will be stored on the History tab.

1.    On the History tab, click the order whose history records you want to view.

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2.    On the Planning History window, select the General, General (Cont.), or Other Info tabs to view the corresponding details.

General tab

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General (Cont.) tab

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Other Info tab

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  TIP   You can view and print an incoming EDI document on the Other Info tab by referring to steps on the MISCELLANEOUS tab.

Build Labels for a Forecast

1.    On the Customer Forecast Orders screen, select the forecast for which you want to build labels.

2.    Click the Build Labels button.

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3.    On the completed labels message, click OK.

Forecast Reports

You can manipulate the views of forecast data into multiple formats. You can also export forecast reports to a file or an Excel spreadsheet for external use.

Print a Report

1.    On the Customer Forecast Orders screen, click Print.

2.    On the Choose Reports to Print window, do the following:

a.    Select the Trading Partner and Ship To in the dropdown list.

b.    Select the Start Date and End Date from the calendars.

c.    In the left pane, select the report that you want to print. Use the following Field Definitions.

d.    In the right pane, select one or more options, and then click OK to preview the report.

Field Definitions

Field

Definition

Trading Partner

Narrow view of the Trading Partner’s name. Use * for all Trading Partners.

Ship To

Narrow view of the Trading Partner's Ship To locations. Use * for all Ship Tos.

Start Date

Narrow view of forecast periods starting on or after this date.

End Date

Narrow view of forecast periods ending on or before this date.

Long Term Forecast (Excel)

Opens Excel and uploads the selected search parameters.

Export Forecast Orders

Exports files to a .csv file.

Forecast Change History

Prints a history report with changes made to forecasts.

Include Dates without Data

Includes all dates in the date range, even if they do not have data associated with them.

Include Ship To

Includes the Ship To column in the report.

Include Zeros

Includes values of zero (0) in the report.

 

Export a Report

Two of the checkboxes in the Choose Reports to Print window are used to export data to either an Excel spreadsheet or a comma-separated plain text file (.csv).

Once the files are exported, you can bring meaning to the data using the functions in Excel or other external program. If the data does not appear to have exported correctly, contact the TrueAuto Support team. If you are having trouble manipulating the data after it has been successfully exported to Excel or .csv file, contact your IT Dept. for help.

Export a Planning Report to an Excel Spreadsheet

With the Long Term Forecast (Excel) checkbox selected, TrueAuto opens a new Excel spreadsheet and begins to populate a worksheet with the parameters that were entered in the Forecast Reports window.

The export process omits all dates without forecast data. Select the Include Dates without Data checkbox to override the omission and show one column for all dates in the range that was specified.

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The Long-Term Forecast Excel file is downloaded.

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Create a Forecast

Unless you are working with a non-EDI Trading Partner or are replacing an order that was accidentally removed, there should be little to no reason to manually add a new record.

1.    On the Customer Demand Mgt menu, click Forecast Orders.

2.    On the Customer Forecast Orders screen, click New.

3.    On the next screen, fill out the details of the new plan on the General, SHIP/DELV DATE REVIEW, or MISCELLANEOUS tabs. Use the following Field Definitions.

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4.    When you’re finished, click Save.

Field Definitions-General

Field

Definition

Trading Partner

The name of the requesting party.

Ship To

The forecasted Ship To location.

Part Number

The Trading Partner’s part number.

Part Type

Unique codes assigned to each type of item.

Supplier Part

The internal part number or SKU (Stock Keeping Unit).

User Defined Status

Select a pre-configured status in the dropdown list. Contact the TrueAuto Support team to set up the statuses that you want to define.

Requested Qty

The order quantity.

Unit of Measure

The unit of measure used.

Start Date

The start date of the forecast.

End Date

The end date of the forecast.

Forecast Type

Defines the type of order. Some Trading Partners ask their suppliers to ship against forecast documents. Common codes: C=Firm, D=Planning.

Forecast Timing

The timing designation of the Forecast. Common codes: D=Discrete, I=Immediate, W=Weekly, M=Monthly.

Supplier Code

Your Supplier Code assigned by the Trading Partner.

 

Field Definitions-SHIP/DELV DATE REVIEW

Field

Definition

Req. Ship Date

The date when the Trading Partner wants the order to be shipped, found on the EDI release.

Our Ship Date

Your date when the order is to be shipped.

Delivery Date

The projected date when the parts will arrive at the Ship To location.

Our Del. Date

Your date when the parts will arrive at the Ship To location.

Forecast Start Date

The start date of the forecast.

Forecast End Date

The end date of the forecast.

 

Duplicate a Forecast Order

1.    On the Customer Demand Mgt menu, click Forecast Orders.

2.    On the Customer Forecast Orders screen, select the order that you want to duplicate.

3.    Click the Duplicate button.

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4.    On the confirmation message, click OK.

5.    On the Customer Forecast Order window, make changes as needed for the duplicated order.

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NOTE

·         The only change made is that the Start Date, Ship Date, and Delivery Date are set to today’s date.

·         You are only able to modify editable fields, such as Requested Qty, Unit of Measure, Unit Price, Reference Nbr, etc.

·         The default fields cannot be changed (e.g., Trading Partner, Supplier Part, Ship To, etc.).

 

6.    When you’re finished, click Save.

The Forecast Order is duplicated.

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Delete a Forecast

1.    On the Customer Demand Mgt menu, click Forecast Orders.

2.    On the Customer Forecast Orders screen, select the forecast file that you want to remove, and then click the Delete icon.

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3.    On the confirmation message, click OK.

Hide Alert Display

1.    On the Customer Demand Mgt menu, click Forecast Orders.

2.    On the Customer Forecast Orders screen, select the Hide Alert Display checkbox.

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The color status (Red) will be hidden.

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Firm Orders

The Firm Orders file contains all “firmed” shipment requests from the Trading Partner based on incoming EDI data. Each Firm Order is defined by the Trading Partner specifications as some combination of part number, ship date, ship to, and reference number from the incoming document. Although the definition of Firm Order may differ between Trading Partners, each of their specifications are preloaded into TrueAuto. Firm Orders are always displayed as unique records in the Firm Orders file. When they are ready to ship, Firm Orders are then attached to user-created shipments called ASNs through a process called assignment.

Work with Firm Orders

1.    On the Customer Demand Mgt menu, click Firm Orders.

2.    On the Customer Firm Orders screen, click the order that you want to view.

 Note   For a full description of each field, refer to the Field Definitions in the next section.

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 TIP   You can scroll right to view more fields.

3.    On the Firm Order Detail screen, select the General, Inner Containers, Allowance Charge, Other Info, and History tabs to view the corresponding details.

General tab

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  TIP   Click the View more link to expand the details.

Inner Containers tab

Allowance Charge tab

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Other Info tab

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History tab

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Field Definitions

Field

Definition

Status

The Firm Order’s status. Each Firm Order listed on the Customer Firm Orders screen has a value in the Status column. These statuses indicate the latest actions completed on the order. Below are the codes and definitions of every Firm Order status:

-          New: Record is untouched by any user.

-          Viewed: Record has been opened and saved by a user.

-          Assigned to Shipment: Record has been assigned to ASN.

-          Labels Created: Labels have been generated.

-          Labels Scanned: Labels have been printed.

-          Documents Printed: Documentation has been printed.

-          Staged: Allows the user to generate Product Activity records without generating EDI.

-          Shipment EDI Created: ASN has been generated.

-          Shipment EDI Sent: ASN has been transmitted.

-          Cancelled: Record has been cancelled by a user.

-          Assigned to Invoice: Record has been assigned to Invoice.

-          Invoice EDI Created: Invoice has been generated.

-          Invoice EDI Sent: Invoice has been transmitted.

Ship To

The Ship To code representing the customer’s address.

Part Number

The Trading Partner's requested part number, found on the EDI release.

Part Type

Unique identifying codes assigned to each part type if shown on the EDI release.

Ship Date

The projected date when units will be shipped.

Shipped Qty

The number of units shipped, or staged to ship on an ASN.

Requested Qty

The number of units ordered by the Trading Partner.

Unit of Measure

The unit of measure used.

Qty/Pack

The number of units of a part in each shipping container.

External Nbr

The number connecting TrueAuto firm orders with an order from an external system. This number is automatically assigned when TrueAuto exports a release.

Reference Nbr

The reference number from the original document if shown on the EDI release. This has multiple uses, such as identifying each line item of a PO. For example, Delivery Order Number.

Supplier Part

The supplier’s SKU or the internal part number used to cross-reference when you export to an ERP/MRP Inventory Control system.

Purchase Order

The document reference number of the Purchase Order.

Product ID

The Product Identifier.

Assigned ID

The Line Number or assigned ID for invoices and POs as shown on the EDI release.

Trading Partner

The ID code of the Trading Partner.

Original ID

The Firm Order ID may change. The original Firm Order ID is stored here.

 

Work with Inner Containers

To view the inner container details

1.    On the Inner Containers tab, click the container that you want to view.

2.    On the Inner Container window, select the General, Dates/Shipping, IPP Tag, or Other tabs to view the corresponding details.

To add an inner container to a firm order

1.    On the Inner Containers tab, click New.

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2.    On the Inner Container window, fill out the details of the new serial on the General, Dates/Shipping, or Other tabs.

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To assign an inner container to a firm order

1.    On the Inner Containers tab, click the Assign icon.

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2.    On the Choose How to Assign window, select one of the following options and click OK:

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·         By Unassigned Serial: Shows all available serials from inventory for that part.

·         By Unassigned Pallet: Shows mixed master serials from inventory for that part.

3.    If you select the By Unassigned Serial option, choose the serials that you want to assign on the Choose Serials to Assign window.

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4.    If you select the By Unassigned Pallets option, choose the pallets that you want to assign on the Choose Pallets to Assign window.

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To unassign an inner container from a firm order

ð  On the Inner Containers tab, select the container that you want to unassign, and then click the Unassign icon.

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To delete an inner container from a firm order

ð  On the Inner Containers tab, select the container that you want to remove, and then click the Delete icon.

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Work with Allowance Charge

To add a new allowance or charge to a firm order

1.    On the Customer Firm Order screen, switch to the Allowance Charge tab.

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2.    On the Allowance Charge tab, click New.

3.    On the Adding Allowance Charge Line Items window, do the following:

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a.    Select a Code.

                      i.        Click the Search icon in the Code field.

                     ii.        On the Select Allowance Code window, select the Allowance or Charge Code.

                    iii.        Click Select.

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The selected Allowance or Charge Code is displayed in the Code field. The Description is loaded according to the Allowance or Charge Code.

 TIP   You can add more allowance or charge options to the Code dropdown list by referring to steps in Cross Reference Library

 

b.    Select Allowance or Charge in the Type dropdown list.

c.    Enter the Percent, Percent Qualifier, Amount, Unit Rate, Unit of Measure, Quantity, and Handling Code in the boxes.

4.    Click Save.

A new Allowance or Charge is added to a Firm Order.

Work with Other Info

To view and print an incoming EDI document 

1.    On the Customer Firm Order screen, switch to the Other Info tab.

2.    On the Other Info screen, click the Document Ref Number link.

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3.    On the Incoming Document window, click the EDI button.

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The EDI window displays the raw EDI for the selected incoming document.

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4.    On the Incoming Document window, click the Print icon.

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The Incoming Document is displayed in a new window.

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  Note   For more information, refer to Incoming Documents.

Work with History

To view Firm Order Detail History

This feature displays all the processing that has occurred to a firm order. After you save the changes made to a firm order, the previous firm order will be stored on the History tab.

For instance, if you save the deletion of a ship serial from a firm order on the Firm Order Detail page, you can then view the previous Shipped Quantity for this firm order in the history.

1.    On the Customer Firm Order screen, switch to the History tab.

2.    On the History tab, click the order whose history records you want to view.

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3.    On the Firm Order Detail History window, select the General, General (Cont.), or Other Info tabs to view the corresponding details.

General tab

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General (Cont.) tab

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Other Info tab

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  Note   You can view and print an incoming EDI document on the Other Info tab by referring to the steps in working with the Other Info tab.

Customer Firm Orders File: Use of Colors

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TrueAuto makes the use of the colors to show you something that may need attention. The following shows how they are used in the Customer Firm Orders file.

·         Red Ship Date Text:

The firm order is overdue and unshipped. Requires attention. Decide if it is still a valid firm order, and then postpone the ship date, ship the order, or delete it.

·         Red Ship Date Highlighted:

There is no TP requested ship date or our ship date. Because this order’s ship date is unknown, attention from the user is required to add it, or contact TrueAuto Support if there are problems with the EDI transfer process.

·         Red Shipped Quantity and Part Number:

The shipped quantity is higher than 0 and does not match the requested quantity.

·         Yellow Highlight over Part Number:

A warning flag has been turned on. You cannot ship this order until the flag is removed. The most common cause for a yellow firm order is: During processing, TrueAuto found that the firm order is a replacement for another order that has already been assigned to an ASN. In terms of replacement logic, TrueAuto considers any order assigned to an ASN as shipped, and therefore unchangeable. Hence, the original firm order remains unchanged and the new firm order is added to the Firm Order file in yellow, and cannot be shipped against. This behavior can be altered.

Work with Serials

The View Serials icon will display a pop-up window showing all the Serial Numbers that have been assigned to the highlighted Order. If labels have not been printed or serials have not been assigned, this window will be blank. You can use this window to either verify accuracy, adjust serial record information, or reprint labels as needed. An example would be to change returnable types or lot numbers. Be careful not to make changes here that will create inconsistencies between TrueAuto records and the printed labels. It is possible to create serial records here when troubleshooting special cases of missing serials.

1.    On the Customer Demand Mgt menu, click Firm Orders.

2.    On the Customer Firm Orders screen, select the order that you want to view.

3.    Click the View Serials icon.

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4.    On the Inner Containers window, click the serial that you want to view.

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5.    On the Inner Container window, select the General, Dates/Shipping, IPP Tag, or Other tabs to view the corresponding details.

General tab

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Dates/Shipping tab

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Other tab

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IPP Tag tab

IPP tags help you track parts throughout the entire transportation process. You can issue IPP tags for initial prototype parts or to trace where problems may occur during shipping.

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Field Definitions-General

Field

Definition

Serial Number

The barcode serial number.

Part Number

Part Number for this Part.

Our SKU

Your Company’s Part Number (or Stock Keeping Unit).

Returnable Serial

Record identifying the Container Management of the serial.

Lot Number

Lot Number for this serial.

Quantity

Quantity in this container.

Reference Nbr

The reference number from the original document for this order. TrueAuto will add this number when printing labels from the Orders screen or ASN screen.

 

Field Definitions-Dates/Shipping

Field

Definition

Created Date

The date when this label was printed or the serial was created.

Order Weight

The weight of this box serial.

Inbound

The date when this serial arrived from another location, usually when it was scanned in.

Measure Ref ID

Type of measurement.

On Hand

Scanned as usable for shipping into TrueAuto.

Measure Qualifier

Measurement qualifier (N=Net, G=Gross).

Assigned

The date when this serial was assigned to an ASN or order.

Used

The date when it was used/shipped out.

Freight Amt

The freight cost.

 

Field Definitions-Other

Field

Definition

Rejected Date

The date when the4.41 861 (Receiving Advice) rejected the part.

Rejected Reason

The reason from the 861 for rejection.

Original Serial

The serial number may change. The original serial is stored here.

 

Build Labels

Though it is seldom used, it is possible to print labels from the Firm Order file before the orders have been assigned to ASNs. By clicking the Build Labels button, TrueAuto prepares the labels for printing.

1.    On the Customer Demand Mgt menu, click Firm Orders.

2.    On the Customer Firm Orders screen, select the order for which you want to build labels.

3.    Click the Build Labels button.

4.    On the completed labels message, click OK.

 Note   If the Firm Order already has labels for printing, the Review Labels message will appear. Then, select one of the options:

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·         OK: Creates new serials for the selected part.

·         Cancel: Cancels this printing.

Print a Firm Order Report

The Firm Orders file shows you a list of shipment requests from your Trading Partners. It is the file that contains information for parts orders, quantities, and the date when they are requested. You can analyze Firm Orders at a higher level by manipulating the data into different views through TrueAuto reports. To print a report or export data from the Firm Order file, click the Print icon.

1.    On the Customer Demand Mgt menu, click Firm Orders.

2.    On the Customer Firm Orders screen, select the order that you want to print.

3.    Click the Print icon.

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4.     On the Choose Reports to Print window, do the following:

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a.    Select the Trading Partner in the dropdown list.

b.    Select the Ship To.

                      i.        Click the Search icon in the Ship To field.

                     ii.        On the Browse Ship To window, choose the Ship To and click Select.

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The selected Ship To is loaded.

c.    Select the Start Date and End Date from the calendars.

d.    In the left pane, select the reports that you want to print.

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·         Firm Orders by Part: Creates a report with the part numbers grouped together.

·         Firm Orders by Date: Creates a report with the orders grouped by date.

·         Short Term Forecast (Excel): Creates Excel-based Firm Orders.

·         Export Firm Orders: Creates a .csv file with date, time, part, reference, quantity, ship to, description, and unit price.

·         Daily Schedule (Excel): Exports data to Excel and includes all parts for the Trading Partner, the LineSide work center (if appropriate), and the details of each order for the date range.

·         Order Summary: Prints a list of shippers with orders showing either the balance remaining, or all orders if you select the Include Zero option.

·         Order Change History: Prints a report with the historical changes made to the order.

e.    In the right pane, select one or more of the following options:

·         Include Zero: Includes zero-quantity orders.

·         Unshipped Only: Includes only unshipped orders.

·         Shipped Only: Displays shipped Orders.

·         Make CSV: Creates a Comma-Separated Value file for this report.

f.     Click OK to print or review the report.

g.    On the Print Preview message, click OK to continue.

The report is displayed accordingly.

Create a Firm Order

Firm Orders are added automatically as data is received from Trading Partners. For Trading Partners that send and receive EDI, manually creating a Firm Order runs the risk of being rejected due to missing system-specific information which you may not have. If the Trading Partner sends EDI and you suspect a Firm Order should be manually added, contact the TrueAuto Support team to evaluate if inserting a Firm Order can be avoided, or if it is possible to duplicate an existing Firm Order instead.

For non-EDI Trading Partners, it may be a common occurrence to manually create Firm Orders. TrueAuto suggests that you create a master list of Firm Orders: one per part number, Ship To number, and order number.

1.    On the Customer Demand Mgt menu, click Firm Orders.

2.    On the Customer Firm Orders screen, click New.

3.    On the Customer Firm Order screen, select the Trading Partner in the dropdown list.

4.    Fill out the details of the new Firm Order on the General tab. Use the following Field Definitions.

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5.    When you’re finished, click Save.

Field Definitions

Field

Definition

Trading Partner

The Trading Partner ID code.

Supplier Code

Your Supplier Code assigned by the Trading Partner.

Ship To

The Ship To code for the truck’s destination, found on the EDI release.

Part Number

The Trading Partner's requested part number, found on the EDI release.

Supplier Part

The supplier’s SKU or the internal part number used to cross-reference when you export to an ERP/MRP Inventory Control system.

Reference Nbr

The reference number from the original document if shown on the EDI release. This has multiple uses, such as identifying each line item of a PO (for example, Delivery Order Number or Ran Number).

Purchase Order

The document reference number for the Purchase Order.

PO Date

The date when the purchase order was created.

Req. Ship Date

The date when the Trading Partner wants the order to be shipped, found on the EDI release.

Our Ship Date

Your date when the order is to be shipped.

Delivery Date

The projected date when the parts will arrive at the Ship To location.

Our Del. Date

Your date when the parts will arrive at the Ship To location.

Requested Qty

The number of units ordered by the Trading Partner, found on the EDI release (may be in the form of Cumulative quantities).

Shipped Qty

The number of units shipped, or staged to ship on the Shipment (ASN).

Order Weight

The total weight of all units in this order.

Unit Price

Price of an individual piece.

Quantity/Pack

The number of units of a part in each shipping container.

Unit of Measure

The unit of measure used.

Truck Route

Some Trading Partners provide truck routing information. If used, this number is found on the EDI release and depending on the specifications, it may be added to the ASN’s Carrier field.

Dock Nbr

Larger plants may have one Ship To, but multiple receiving docks. If used, this number is found on the EDI release.

Plant ID

The identifier of the company.

Eng Change Level

The engineering/design change code for the part ordered.

Project Nbr

The number of the involved project.

External Nbr

The number connecting TrueAuto firm orders with an order from an external system. This number is automatically assigned when TrueAuto exports a release.

Shipped Part

The parts shipped.

Assigned ID

The Line Number or assigned ID for invoices and POs as shown on the EDI release.

Part Type

Unique identifying codes assigned to each part type if shown on the EDI release.

Substitute Part

The vendor replacement part or alternate part number.

Product ID

The Product Identifier.

Job Sequence

The order in which to load containers on a trailer or pack parts in a container.

Line Feed

The Line Feed location from the order as shown on the EDI release.

User Defined Status

Select a pre-configured status in the dropdown list. Contact the TrueAuto Support team to set up the statuses that you want to define.

Document

The Document Reference Number in EDI. For example, the Document Ref. No. of the EDI 862 document is BSS02.

Reserve LF

The Reserve Line Feed, if any.

Order Received

The date when the order was received.

Order Status

The codes that TrueAuto uses to assign the Firm Order’s status.

Modified By

The user ID of the last person who saved a change to the Firm Order.

 

To select a Part

1.    On the General tab of the Firm Order Details screen, click the Search icon in the Part Number field.

2.    On the Browse Parts window, choose the Part file and click Select.

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The selected part is loaded in the Part Number field.

To select a Ship To

1.    Click the Search icon in the Ship To field.

2.    On the Browse Ship To window, choose the Ship To and click Select.

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The selected Ship To is loaded in the Ship To field.

To select a Currency

1.    Click the Search icon in the Currency field.

2.    On the Select Currency Code window, choose the Currency and click Select.

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The selected Currency is loaded in the Currency field.

Duplicate a Firm Order

1.    On the Customer Demand Mgt menu, click Firm Orders.

2.    On the Customer Firm Orders screen, do one of the following:

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NOTE

You can also use information from the Planning file (Customer Demand Management > Forecast) as a source for this duplication. Sometimes a Trading Partner will want you to ship against a planned or forecasted order, even though it was not sent as a Firm Order using EDI.

 

·         To duplicate a Firm Order: Select the order that you want to duplicate, click the Duplicate button, and then choose the Highlighted Firm Orders option.

a.    On the confirmation message, click OK.

b.    On the Customer Firm Order window, make changes as needed for the duplicated order.

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NOTE

·         The only change made is that the Ship Dates and Delivery Dates are set to today’s date.

·         You are only able to modify editable fields, such as Reference Number, Purchase Order, Requested Qty, Shipped Qty, Order Weight, etc.

·         The default fields cannot be changed.

 

c.    When you’re finished, click Save.

The Firm Order is duplicated.

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·         To duplicate a Planning Order: Click the Duplicate button, and then choose the Select Planning Orders option.

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a.    On the Browse Forecast window, choose the planned orders for this Trading Partner.

b.    Click OK.

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c.    On the confirmation message, click OK.

d.    On the Customer Firm Order window, make changes as needed for the planned order.

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NOTE

·         The only change made is that the Ship Dates and Delivery Dates are set to today’s date.

·         You are only able to modify editable fields, such as Requested Qty, Shipped Qty, Order Weight, Quantity/Pack, etc.

·         The default fields cannot be changed.

·         The time period between the Our Ship Date and Our Delivery Date will be copied from the original order to the duplicated order. In the example screenshot above, the time period is 15 hours.

 

e.    When you’re finished, click Save.

The Firm Order is duplicated.

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Delete a Firm Order

Only delete Firm Orders that are definitely no longer scheduled to ship. Deleting live orders will result in missed shipments.

1.    On the Customer Demand Mgt menu, click Firm Orders.

2.    On the Customer Firm Orders screen, select the order that you want to remove, and then click the Delete icon.

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3.    On the confirmation message, click OK.

Hide Alert Display

1.    On the Customer Demand Mgt menu, click Firm Orders.

2.    On the Customer Firm Orders screen, select the Hide Alert Display checkbox.

The color statuses (Red & Yellow) will be hidden.

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Export Firm Orders

With the Export feature, you can send Firm Order documents to Trading Partners that do not use an EDI system. The following sections describe how to export single or multiple Firm Orders on the Customer Demand Mgt screen.

1.    On the Customer Demand Mgt menu, click Firm Orders.

 TIP   Use the Filter panel to search for firm orders.

2.    On the Customer Firm Orders screen, select the order that you want to export.

 Note   Refer to the Field Definitions at the end of this section.

3.    Next, click the Export File button.

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 Note   To export multiple orders, select the orders that you want to export and click the Export File button.

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4.    On the confirmation message, there are two options, do one of the following:

·         Click Yes to export the selected record. 

The notification window shows that the record has been processed successfully.

 Note   The notification pop-up window will show the number of records that have been processed successfully, out of those selected.

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·         Click No to cancel the export of the selected record. 

The notification window will show if an exception occurred during the export process.

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Field Definitions

Field

Definition

Export Status

The export status of the order. The status can be one of these values: Exporting, Exported Successfully, and Export Failed.

-          Exporting: The system confirms that the Exporting requests from the selected records have been received and are being verified for their readiness (validating the order information, etc.) for exporting.

-          Exported Successfully: The system confirms that the order has been successfully exported.

-          Export Failed: The export process failed.

Export Date

The date and time when the order was exported.

 NOTE    This column is only displayed if the order is in the Exported Successfully status.

 

PO Acknowledgements

This section describes the EDI transaction sets that are sent in response to a Purchase Order. These transaction sets are as follows:

Purchase Order Acknowledgement

The Purchase Order Acknowledgement (PO ACK), known in X12 as an 855 and in EDIFACT as an ORDRSP, is sent after a Purchase Order is received to confirm the goods are available to be sold. It can be used to tell the buyers who sent you a Purchase Order (PO) that you will be either filling the PO as requested or will not be able to fill the order for some reason.

 

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NOTE

·         By default, an 855 PO ACK will automatically be generated to respond to a received 850 PO. The default settings can be changed per user request.

·         For more information, refer to the Work with an Acknowledgement section.

 

Purchase Order Change Request - Buyer Initiated

The Purchase Order Change Request, known in X12 as an 860 and in EDIFACT as an ORDCHG, is used to provide the information required for the customary and established business and industry practice relative to a purchase order change. This transaction can be used: (1) by a buyer to request a change to a previously-submitted purchase order or (2) by a buyer to confirm the acceptance of a purchase order change initiated by the seller or by mutual agreement of the two parties.

Purchase Order Change Acknowledgement/Request - Seller Initiated

The Purchase Order Change Acknowledgement, known in X12 as an 865 and in EDIFACT as an ORDRSP, is used by the seller to convey acceptance or rejection of changes to a previously-submitted purchase order from the buyer. The transaction set is used by the seller to accept, reject, or modify a purchase order. Also, the transaction set can be seller-initiated to change a purchase order.

 

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NOTE

·         By default, an 865 PO Change Acknowledgement will automatically be generated to respond to a received 860 PO Change. The default settings can be changed per user request.

·         For more information, refer to the Purchase Order Change Acknowledgement section.

 

Application Advice

The Application Advice, known in X12 as an 824 and in EDIFACT as an APERAK, is used to report the results of an application system's data content edits. The results of editing transaction sets can be reported at the functional group, an entire transaction set, or any portion of a transaction set, in either coded or free-form format. It is designed to accommodate the business need of reporting the acceptance, rejection, acceptance with change, or partial acceptance or rejection of any transaction set.

 

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NOTE

·         Sellers might send an 824 Application Advice in response to other documents (850 PO, 856 Advanced Ship Notice, 810 Invoice, 846 Inventory Advice, etc.).

·         For more information, refer to the Application Advice section.

 

Order Status Report

Order Status Report, known in X12 as an 870 and in EDIFACT as an ORDREP, is used to report on the current status of a requirement forecast, an entire purchase order, selected line items on a purchase order, selected products/services on a purchase order, or purchase orders for a specific customer in their entirety or on a selection basis. The transaction set can also be used to report on the current status of single or multiple requisitions. The report format allows for the inclusion of "reasons" relative to the status. This transaction set may also be used to update the supplier's scheduled shipment or delivery dates. This transaction set can result from either an inquiry or a prearranged schedule agreed to by the trading partners.

 

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NOTE

·         Sellers might send an 870 Order Status Report in response to an 850 PO when they want to indicate a delayed/missed Ship Date adjustment.

·         For more information, refer to the Order Status Report section.

 

Work with an Acknowledgement

1.    On the Customer Demand Mgt menu, click PO Acknowledgements.

2.    On the Customer PO Acknowledgements screen, click the record that you want to work with.

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3.    On the General tab, view the general information and make the changes as needed.

 

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NOTE

·         For a full description of each field, refer to the Field Definitions in the next section.

·         The dimmed fields cannot be edited.

·         We recommend that you NOT change the PO Date.

 

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a.    To change the Purpose Code, do the following:

                      i.        Click the Search icon.

                     ii.        On the next screen, choose an option, and then click Select.

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b.    To change the date when the Acknowledgement was created, enter the new date in the Acknowledgement Created field.

 Note    By default, the Acknowledgement Created Date takes the current date.

c.    To change the Acknowledgement Type, do the following:

                      i.        Click the Search icon.

                     ii.        On the next screen, choose an option, and then click Select.

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4.    Switch to the Firm Orders tab, which includes details of the firm order lines cloned into the Acknowledgement.

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5.    On the Firm Orders tab, click the line whose details you want to view.

6.    On the PO Acknowledgement Line window, do the following:

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NOTE

·         For a full description of each field, refer to the Field Definitions in the next section.

·         The dimmed fields cannot be edited.

 

a.    To change the quantity to be acknowledged, enter the new number in the Acknowledged Qty field.

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b.    To change the Order Status, follow these steps:

                      i.        Click the Search icon.

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                     ii.        On the next screen, choose an option, and then click Select.

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c.    To change the Response Type, do the following:

                      i.        Click the Search icon.

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                     ii.        On the next screen, choose an option, and then click Select.

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d.    Next, click the View more link, and then modify the Substitute TP Part and Substitute Supplier Part, if needed.

 Note   The substitute part codes are used for reference, as agreed by the vendor and the hub.

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e.    Next, switch to the Other Info tab, which includes the information cloned from the Firm Order’s Other Info.

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f.     Switch to the Additional Information tab, and then insert new fields within the PO Acknowledgement Line as needed.

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g.    When you’re finished, click Save.

7.    On the PO Acknowledgement window, switch to the Additional Information tab, and then insert new fields within the PO Acknowledgement as needed.

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8.    When you’re finished, click Save.

Field Definitions – General

Field

Definition

Trading Partner

The ID code of the Trading Partner.

Transaction Type

The type of PO ACK transaction, known in X12 as an 855 and in EDIFACT as an ORDRSP.

PO Number

The document reference number of the Purchase Order.

Purpose

The Acknowledgement’s purpose code.

Acknowledgement Created

The date when the Acknowledgement was created.

Acknowledgement Type

The type of Acknowledgement. Examples:

§  AC defines an Acknowledgement-With Detail and Change.

§  AD defines an Acknowledgement-With Detail, No Change.

PO Date

The date when the Purchase Order was created.

 

Field Definitions – PO Acknowledgement Line

Field

Definition

Trading Partner

The ID code of the Trading Partner.

Reference

The reference number from the original document if shown on the EDI release. This has multiple uses, such as identifying each line item of a PO. For example, Delivery Order Number.

Buyer Part Nbr

The Trading Partner's requested part number, found on the EDI release.

Supplier Part Nbr

The supplier’s SKU or the internal part number used to cross-reference when you export to an ERP/MRP Inventory Control system.

Unit Price

Price of an individual piece.

Ship Date

The projected date when units will be shipped.

Our Ship Date

Your date when the order is to be shipped.

Ordered Qty

The number of units ordered by the Trading Partner, found on the EDI release.

Shipped Qty

The number of units shipped, or staged to ship on the Shipment (ASN).

Acknowledged Qty

The number of units acknowledged by the supplier to fill the PO.

Order Status

The codes that TrueAuto uses to assign the Firm Order status. These statuses indicate the latest actions completed on the order.

Response Type

The code that indicates an action is needed on the Product released in the Firm Order from the Trading Partner.

Substitute TP Part

The alternative part number used by the buyer for reference, if desired.

Substitute Supplier Part

The alternative internal part number used by the supplier for reference, if desired.

 

Send an Acknowledgement

1.    On the Customer Demand Mgt menu, click PO Acknowledgements.

2.    On the Customer PO Acknowledgements screen, select the record that you want to send.

3.    Click the Send Document button.

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A notification window displays that the document was successfully sent. Then, the Status of the PO Acknowledgement becomes Sent. On the Outgoing Documents screen, the corresponding 855 document is in the Sent status.

Work with Transaction Sets

Purchase Order Change Acknowledgement

Note   Sellers might send an 865 Purchase Order Change Acknowledgement in response to an 850 PO when they want to adjust individual item components like quantity, parts, etc., or reject individual items.

1.    On the Customer Demand Mgt menu, click PO Acknowledgements.

2.    On the Customer PO Acknowledgements screen, open the record that you want to update.

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3.    On the PO Acknowledgement screen, switch to the Firm Orders tab.

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4.    On the Firm Orders tab, select the line whose components you want to update.

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5.    On the PO Acknowledgement Line window, make the changes, and then click Save.

In this example, the Supplier Part Number is changed.

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6.    On the Customer PO Acknowledgements screen, select the 865 record, and then click the Send Document button.

In this example, the 865 Purchase Order Change Acknowledgement is sent to demand changes to the item’s Part. The buyer will need to update the system to reflect the order change request initiated by the seller.

Application Advice

 Note   For some businesses, an 824 Application Service can be used as a response to cancel the entire purchase order. In this case, partial PO cancellation is not supported

1.    On the Customer Demand Mgt menu, click PO Acknowledgements.

2.    On the Customer PO Acknowledgements screen, click the record that you want to update.

3.    On the General tab, select 824 in the Transaction Set dropdown list.

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4.    Click Save.

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All the lines on the Firm Orders tab are unassigned/cancelled.

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5.    On the Customer PO Acknowledgements screen, select the 824 record, and then click the Send Document button.

In this case, the 824 Application Advice is sent to inform the buyer of the entire PO cancellation.

 

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CAUTION

Once the Transaction Set has been saved as an 824, it cannot be changed to other responses like an 865 or 870.

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Order Status Report

 Note   For some businesses, an 870 Order Status Report can be used as a response to indicate a change to firm order lines such as Ship Date, Shipped Quantity, etc.

Example cases

The following table describes common cases and steps to use an 870 Order Status Report as a response to indicate a change to the Ship Date:

Examples

Steps

If you want to change the Ship Date on all firm order lines

1.    Change the Transaction Type to 870.

2.    Update each firm order line with the changed Ship Date(s).

3.    Send the 870 document.

If you want to change the Ship Date on several firm order lines

1.    Unassign the firm order lines that you do not want to change.

 Note   For more information, refer to the Unassign firm order lines section.

2.    Change the Transaction Type to 870.

3.    Update each firm order line with the changed Ship Date(s).

4.    Send the 870 document.

 

To work with the Order Status Report

1.    On the Customer Demand Mgt menu, click PO Acknowledgements.

2.    On the Customer PO Acknowledgements screen, click the record that you want to update.

3.    On the General tab, select 870 in the Transaction Set dropdown list.

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4.    Click Save.

5.    Next, switch to the Firm Orders tab, and open the line that you want to update.

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6.    On the PO Acknowledgement Line window, make the changes, and then click Save.

In this example, the Our Ship Date field is updated.

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7.    On the Customer PO Acknowledgements screen, select the 870 record, and then click the Send Document button.

In this example, the 870 Order Status Report is sent to inform the buyer of a change to the Ship Date. The buyer will recognize the delayed/missed Ship Date adjustment.

Duplicate an Acknowledgment

With this feature, you can duplicate an Acknowledgment from an original document. Note that only the information on the General tab is duplicated whereas the firm order lines will not be copied. Then, you might need to manually assign the firm order lines to the duplicated Acknowledgement.

 

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NOTE

At this time, TrueAuto does not support duplicating an 824 Application Advice.

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The following section describes the steps on how to duplicate an Acknowledgment.

1.    On the Customer Demand Mgt menu, click PO Acknowledgements.

2.    On the Customer PO Acknowledgements screen, select the record that you want to duplicate.

3.    Click the Duplicate button.

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4.    On the General tab, select the Transaction Set in the dropdown list, and then click Save.

In this example, the Transaction Set is changed from 865 to 870.

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After you save the duplicated Acknowledgement, the Firm Orders and the Additional Information tabs are displayed.

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The duplicated Acknowledgement includes the fields copied from the original Acknowledgement, except the firm order lines.

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 tip   For more information, refer to the Assign firm order lines section.

Move, Assign, or Unassign Firm Order Lines

On the PO Acknowledgement > Firm Orders tab, there are three buttons, as follows:

1)    Move: Move firm order lines from one transaction to another transaction that corresponds to the same original Purchase Order number.

2)    Assign: Assign firm order lines to an acknowledgement.

3)    Unassign: Unassign firm order lines from an acknowledgement.

To move firm order lines

1.    On the Customer PO Acknowledgements screen, open a PO record.

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2.    On the PO Acknowledgement screen, switch to the Firm Orders tab.

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3.    On the Firm Orders tab, select the firm order lines, and then click the Move button.

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4.    On the Select PO Response to Move to window, select the target Acknowledgement to which you want to move the firm order lines, and then click OK.

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In this example, the firm order lines are moved from the 865 to the 870 transactions.

5.    Open the Acknowledgement, which includes the moved firm order lines.

 tip   Find the corresponding record by the original Purchase Order number.

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6.    On the PO Acknowledgement window, switch to the Firm Orders tab to view the moved firm order lines.

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To assign firm order lines

1.    On the PO Acknowledgement screen, switch to the Firm Orders tab.

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2.    On the Firm Orders tab, click the Assign button.

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3.    On the Select and Assign Firm Orders window, choose the lines that you want to assign to the Acknowledgement, and then click OK.

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The firm order lines are assigned.

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To unassign firm order lines

1.    On the PO Acknowledgement screen, switch to the Firm Orders tab.

2.    On the Firm Orders tab, select the line that you want to unassign.

3.    Click the Unassign button.

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The firm order lines are unassigned from the list.

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Customer Inventory Advices

The EDI 846/INVRPT Inventory Inquiry/Advice transaction set is used to communicate inventory information between manufacturers, their suppliers, and resellers. It is used in a number of ways, including:

·         By sellers of goods and services to provide inventory information to a potential customer

·         By a seller’s representatives to supply the seller with inventory information

·         By one seller’s location to supply another location with inventory information

·         By a seller to inquire on the availability of inventory

Manufacturers and suppliers often use 846/INVRPT transactions to notify trading partners of on-hand inventory in various inventory holding locations, such as warehouses, outlets, stores, distribution centers, etc. One common situation is where a manufacturer uses an 846/INVRPT to advise a trading partner of overstocked inventories available at discounted prices. Information included in the 846/INVRPT transaction set includes inventory location identification, item or part description, and quantities. The quantity of an item may be presented in a number of ways, including:

·         Quantity in float

·         Quantity on hand

·         Committed quantity

·         On order quantity

·         Returns

·         Backorder quantity

·         Quantity in transit

Create a Customer Inventory Advice

1.    On the Customer Demand Mgt menu, click Inventory Advices.

2.    On the Customer Inventory Advices screen, click the New button.

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3.    On the General tab, fill out the details of the Inventory Advice, as follows.

  Note   For a full description of each field, refer to the Field Definitions - General in the next section.

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a.    Select the Trading Partner in the dropdown list.

b.    Select the purpose code in the Purpose dropdown list.

c.    Enter the Reference Number in the text box.

d.    Set the Created Date and Due Date in the calendars.

e.    For Supplier Code, click the Search icon. On the Browse Supplier Code window, choose an option, and then click Select.

 Note   The supplier codes are loaded from the Addresses module of the trading partner.

f.     For Plant Code, click the Search icon. On the Browse Address Code window, choose an option, and then click Select.

g.    Type the Supplier Name in the text box.

h.    Type the Plant Name in the text box.

4.    When you’re finished, click Save.

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After you save the information on the General tab, the Parts tab is displayed.

5.    Switch to the Parts tab.

6.    On the Parts tab, click the New icon to create a new part number.

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7.    On the Inventory Advices Detail window, fill out the details of the part, as follows.

 Note   For a full description of each field, refer to the Field Definitions – Parts in the next section.

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a.    For Part Number, click the Search icon. On the Browse Parts window, choose an option, and then click Select.

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b.    Type the Description in the text box.

c.    Select the Advice Type in the dropdown list.

d.    Set the Due Date, Cycle Count Date, and Last Received Date in the calendars.

e.    Enter the Engineering Change Level in the text box.

f.     Type in the Promise Code in the text box.

g.    Next, click the View more link to expand the details.

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h.    Fill out the Last Ship ID, Manufacturer, Last PO Number, Last Ship Scheduled, Original Document, and PC Number in the text boxes.

8.    When you’re finished, click Save.

The part is created.

9.    On the Inventory Advices window, click to open the part that you created.

 TIP   You can use the Delete icon to remove a record.

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On the Inventory Advices Detail window, the Quantities and Other Info tabs are displayed.

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10. Switch to the Quantities tab, and then add the quantity information about the part by doing the following:

a.    Click the New button.

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b.    On the Inventory Advices Detail Quantity window, fill out the form. 

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c.    Click Save.

The part quantity is added.

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11. Switch to the Other Info tab, and then add the other information about the part.

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12. When you’re finished, click Save.

Field Definitions
Customer Inventory Advice > General

Field

Definition

Trading Partner

The ID code of the Trading Partner.

Purpose

The Inventory Advice’s purpose code.

Reference Number

The reference number from the original document for this inventory advice.

Created Date

The date when the inventory advice was created.

Due Date

The date when the inventory advice is due.

Supplier Code

The ID code of the Supplier.

Supplier Name

The name of the Supplier.

Plant Code

The branch company of the Supplier Code.

Plant Name

The name of the branch company, which belongs to the Supplier.

 

Customer Inventory Advice > Parts

Field

Definition

Part Number

The part number for the Inventory Advice.

Description

A brief description about the part ordered.

Advice Type

The type of Inventory Advice.

Examples:

-          IA: Inventory Adjustment

-          RA: Receipt Adjustment

Due Date

The end date of storage life cycle of the product. It could be shipped date/delivery date.

Cycle Count Date

The start date of periodic counting of individual items throughout the course of the year to ensure the accuracy of inventory quantities and values.

Last Received Date

The last date when the part number was received.

Engineering Change Level

The engineering/design change code for the part ordered.

Promise Code

The number of the involved project.

Last Ship ID

The last Shipment ID (ASN Number).

Manufacturer

Supplier or manufacturer of the product or part.

Last PO Number

The last Purchase Order reference number.

Last Ship Sched

The last date when this part is scheduled to ship.

Original Document

The reference number of the original document for this part.

Quantity Type

The quantity type of the part. For example, 17 means Quantity on hand.

Quantity

The quantity of the part ordered.

Unit of Measure

The Unit of Measure for the part.

 

Edit a Customer Inventory Advice

1.    On the Customer Demand Mgt menu, click Inventory Advices.

2.    On the Customer Inventory Advices screen, click the record that you want to change.

3.    On the Inventory Advices window, make the changes on the General and the Parts tabs as needed.

  Note   For a full description of each field, refer to the Field Definitions in the previous section.

General tab

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Parts tab

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4.    When you are finished, click Save.

Send a Customer Inventory Advice

1.    On the Customer Demand Mgt menu, click Inventory Advices.

2.    On the Customer Inventory Advices screen, select the record that you want to send.

3.    Click the Send Document button.

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4.    On the notification window, click OK.

The Status of the Inventory Advice becomes Inventory Advice EDI Sent.

Delete a Customer Inventory Advice

1.    On the Customer Demand Mgt menu, click Inventory Advices.

2.    On the Customer Inventory Advices screen, select the inventory advice that you want to remove, and then click the Delete icon.

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3.    On the confirmation window, click OK.